1. Selecting the Wood
The process begins with the careful selection of pine wood. High-quality pine planks are chosen for their straight grain, minimal knots, and uniform texture. The wood is typically air-dried or kiln-dried to reduce moisture content, ensuring stability and preventing warping over time.
2. Designing the Coffin
The design of the coffin is based on traditional patterns or custom requests. Measurements are taken to ensure the coffin fits the deceased comfortably. A standard coffin design includes a rectangular base, tapered sides, and a hinged lid. The dimensions are carefully calculated to maintain proportionality and aesthetic appeal.
3. Cutting and Shaping
Using saws and planers, the pine planks are cut into precise pieces for the base, sides, ends, and lid. The edges are smoothed to remove splinters and rough spots. The sides are often tapered to create the classic coffin shape, with the head end slightly wider than the foot end.
4. Assembling the Coffin
The pieces are assembled using woodworking joints such as dovetails or mortise-and-tenon joints, which provide strength and durability. Nails or screws are avoided to maintain a traditional and elegant appearance. The base, sides, and ends are carefully fitted together, ensuring a snug and secure structure.
5. Sanding and Finishing
Once assembled, the coffin is sanded thoroughly to achieve a smooth surface. This step is crucial for both aesthetics and safety, as it removes any rough edges. A natural finish, such as linseed oil or beeswax, is often applied to enhance the wood's grain and provide a protective layer. Some craftsmen may also use a clear varnish for a polished look.
6. Adding Interior Lining
The interior of the coffin is lined with soft, durable fabric such as velvet or satin. The lining is carefully measured, cut, and attached to the interior walls and base using adhesive or small tacks. This step ensures comfort and dignity for the deceased.
7. Attaching the Lid
The lid is attached to the base using sturdy hinges, allowing it to open and close smoothly. Handles, often made of brass or wood, are added to the sides for ease of carrying. The lid may also feature decorative elements, such as carvings or engravings, depending on the family's preferences.
